Here s a classic way to put together a strong good looking door without making any unsightly holes.
Making cabinet doors out of plywood.
Ensure the edges of the lumber and the door are perfectly aligned.
That s why i chose a specialty plywood option and went with hickory.
Make a no fuss case using your tablesaw.
For flatness and stability mdf core material is a better choice.
Start by ripping two side pieces to the.
I wanted the entire cabinet carcass to be hidden and basically let the doors steal the show.
For a base cabinet less than 4 wide you can cut all the parts except the back and toekick from one 3 4 4 8 sheet of plywood or mdf.
The overall size of the panels needs to be i taller and 1 wider than the opening created by the frame.
Place a section of the boards along all edges of the plywood as if making a frame.
Https ibuildit ca projects how to make frame and panel cabinet doors here are some ways that you can help su.
If you are making flat panel doors you will need to cut your panels out of thick cabinet grade plywood or if they are painted thick luan plywood.
Plywood thicknesses vary though so make certain your material thickness measures a true 3 4 or adjust your part dimensions to achieve the final cabinet width.
It s a good idea to make your doors 1 8 in.
If you want a woodgrain look use medium density fiberboard on a painted or covered surface.
For cabinet doors a plywood face can give you a finished look regardless of the type of plywood you ve chosen to use for the box construction.
To make a simple slab door start by measuring the dimensions for your door.
Then cut the door out of a sheet of plywood or your chosen material with a circular or table saw.
Check out the build article for more details.
A mortise and tenon joint without all the fuss.
This video shows how to build cabinet doors using 3 4 cabinet grade plywood.
Now i did full overlay doors.
For the doors i measured my cabinet box and cut the hickory panels smaller on in both directions than the front of the box.
Shows how to router the edges of the door to give it a custom detail.
Once you ve cut the door out soften its sides with a router to get rid of.
This series offers a consistently inconsistent look to your design.
Warping plywood cabinet doors cabinetmakers agree that plywood is not suitable for making doors because of its tendency to warp.
Frame your door using 1 by 4 inch lumber.
Extra tall so you can trim their ends after gluing.