Making Cabinet Doors Out Of Birch Plywood

I ve used plywood for cabinet doors in the past and they have all warped to one degree or another.

Making cabinet doors out of birch plywood.

Choose 3 4 inch or 5 8 inch to use european style hinges. The overall size of the panels needs to be i taller and 1 wider than the opening created by the frame. Frameless cabinet construction favors a cabinet box that uses a thicker stiffer plywood to make up for the lack of a supporting frame. Using the same thinner plywood construction from a framed cabinet can result in a box that doesn t meet customer standards for durability and longevity.

But i wanted a really nice natural color for the bottom doors so i used the hickory 2 x4 purebond plywood panels for the doors on the base cabinets and pantry. When making kitchen cabinet doors out of plywood what details will impact the final product. Make cabinet sides of 3 4 5 8 or 1 2 inch plywood. Selecting 1 2 inch plywood for cabinets with face frames will save money and weight.

The first step in doing this was making the drawers. The grain of each layer of plywood is at right angles to each other. Birch kitchen cabinets tend to be more affordable compared to finer woods. Wikimedia commons plywood is a combination of different layers of wood veneers glued together into boards.

I built my cabinet carcasses using full sheets of birch purebond plywood because they are more cost efficient and the carcasses wouldn t really be showing. I ve been looking at formaldehyde free maple or birch ply and wondering if that would be a good fit. For making cabinets we use interior plywood. For flatness and stability mdf core material is a better choice.

Warping plywood cabinet doors cabinetmakers agree that plywood is not suitable for making doors because of its tendency to warp. Start by ripping two side pieces to the. For a base cabinet less than 4 wide you can cut all the parts except the back and toekick from one 3 4 4 8 sheet of plywood or mdf. Make a no fuss case using your tablesaw.

Now the cabinets have been properly fitted to the wall i can begin the work to turn them into a functional piece of furniture. If you are making flat panel doors you will need to cut your panels out of thick cabinet grade plywood or if they are painted thick luan plywood. Plywood thicknesses vary though so make certain your material thickness measures a true 3 4 or adjust your part dimensions to achieve the final cabinet width.